These are some of the tools I built for foam work including a profile cutter. Nickle Chromium wire is used for the heating element. For the table mounted hot wire I use 26 ga. wire and a 30v DC variable power supply. For the profile cutter I use 11 ga. ribbon with a variable transformer rated for 2400 watts AC.
Sorry for the low res, its an old video.
Here's where I got the NiChrome ribbon:
https://www.demandproducts.com/OWA/Pr...