Line Balancing and bottleneck Formation
Line Balancing
Line Balancing is leveling of workload across all processes in a Line to remove bottlenecks and excess capacity. A constraint slows the process down and results if waiting for downstream operations and excess capacity results in waiting and absorption of fixed costs.
Bottleneck
A bottleneck is a phenomenon where the performance or capacity of an entire system is limited by a single or limited number of components or resources. The upper narrow portion of a bottle is called neck (opening side) and it is an obstruction to go to the way from large portion of a bottle through narrow portion of a neck. It is a metaphorical scene of obstruction of production sector. A garments sector is a production sector and the bottleneck used here as obstruction of normal production. In a brief the bottleneck means lost production and lost profit i.e. the lowest capacity of production.
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