My neighbor Jackie needed her 2004 Chevy Malibu head gaskets replaced, so I offered to repair her car for free in exchange for making a YouTube video. She was overjoyed to hear her car start again!
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Tools & Parts:
Head Gasket Replacement Kit for 2004 Chevy Malibu v6 3.5L - https://amzn.to/3SAhQur
Milwaukee Tool Set - https://amzn.to/3WVDfkD
1/2" Drive Locking & Flexible Ratchet Wrench - https://amzn.to/3Agk63S
1/2" Extensions - https://amzn.to/46H9sPY
Blue Devil Radiator Flush - https://amzn.to/3WFkmRo
High Impact Socket Set - https://amzn.to/3YAfb7S
Small Sledge Hammer - https://amzn.to/3WTCmJd
Fuel Line Disconnect Tool - https://amzn.to/4dBTSaf
PB Blaster - https://amzn.to/46EtiLB
Spark Plug Cables for 2004 Chevy Malibu v6 3.5L - https://amzn.to/4dfx7Jw
Ignition Coil Unit - https://amzn.to/4dBUMUb
Steel Brush for Drills - https://amzn.to/4dyfhRY
Milwaukee Drill Fuel Set - https://amzn.to/3WEUvJy
O-Rings for Fuel Injectors - https://amzn.to/3YI26JI
MAP Sensor - https://amzn.to/4dA3yCs
Oxygen Sensors - https://amzn.to/46EusGX
5 Pin Relay for Fans - https://amzn.to/3WSKgm9
4 Pin Relay for Fans - https://amzn.to/3LXrTGr
Video Timestamps:
00:00 Intro!
00:42 Removing the Rear Heat Shield.
00:52 Removing the Exhaust Manifold.
01:02 Removing the Rear Head.
01:20 Cleaning the debris off the heads.
01:43 Old Head Gasket Removal.
01:53 Cleaning the Block for the New Head Gaskets.
02:19 Installing New Head Gaskets.
02:38 Torque the Head Bolts to Spec w/ Diagram.
02:53 Installing the Rear Exhaust Manifold Gasket.
03:12 Installing the Front Head Bolts to Spec w/ Diagram.
03:32 Air Intake Gaskets.
04:07 Push Rod Sequence Diagram for 2004 Chevy Malibu v6 3.5L.
04:17 Installing the Air Intake w/ Fuel Injectors.
04:41 Front Exhaust Manifold with Heat Shield.
04:51 Front & Rear Valve Covers.
05:10 Installing Thermostat.
05:26 Installing Gaskets for Air Intake Manifold.
05:38 Installing Wire Harness for Fuel Injectors.
06:01 Spark Plug Wiring Diagram for 2004 Chevy Malibu v6 3.5L.
06:11 Installing the Fuel Line.
06:21 Fuel Leak Test.
06:58 Installing Air Intake Manifold & Manifold Absolute Sensor.
07:12 Installing Spark Plug Ignition Coil Unit.
07:28 Re-connect Fuel Line.
07:38 Re-connect Oxygen Sensors.
07:48 Installing the Mounting Bracket for Alternator.
07:58 Installing Belt Tensioner & Pulley.
08:08 Serpentine Belt Diagram for 2004 Chevy Malibu v6 3.5L.
08:21 Install Throttle Body.
08:31 Add Blue Devil Radiator Flush with Distilled Water.
08:47 Adding Seafoam to Engine Oil.
09:04 Coolant Fan Relay Location, Found Bad Connector.
09:31 Adding Freon to the AC Line caused the Coolant Fans to turn on!
09:42 Test Driving Jackie's Car!
10:42 Rick & Jackie's Outro Life is Good!
#DIY #LetsFixiT
Camera / Tool Gear:
GoPro HERO8 - https://amzn.to/3f7VQUO
Gerber Multi-Tool - https://amzn.to/39iIfqn
*above are affiliate links that support this channel.
PLEASE NOTE: The content on this channel is to help you understand how things actually work and how to fix them, but you are being encouraged to always seek a professional to get the job done as safely as possible. They are licensed professionals. To find a local professional for your problem, please consider visiting: Bark - https://bit.ly/3sTQpQr
The creator of this content has an Associate Degree in Electrical Maintenance and has been trained by professionals. These videos are not a guarantee on how to fix something and you assume all the risk when you take it upon yourself to solve a problem.
BE SAFE!
And always remember,
Jesus loves YOU!
And only He can solve your biggest problem!