Zato | Twin-shaft shredder, hammer mill, and separation lines for mixed metals
Every scrap yard handling mixed scrap and end-of-life vehicles has the same goal: clean, uniform ferrous for foundries, maximum recovery of aluminium and copper, minimised residue disposal to optimise the recovery of valuable metals and reduce disposal costs. The Blue Devil pre-shredder, the Blue Shark hammer mill and the Blue Sorter separator from Zato cover the entire process — as an integrated line or as individual machines to add to your existing plant.
BLUE DEVIL | Twin-shaft pre-shredder
• Reduces mixed scrap and end-of-life vehicles to a controlled, safe size before entering the hammer mill
• Intercepts and excludes unshreddables — oversized or too-hard elements that would damage the hammer mill shredding chamber
• Neutralises gas cylinders, tanks and pressurised containers, reducing explosion risk by up to 95%
• Stabilises material flow and eliminates load spikes
• Reduces hammer mill energy consumption by up to 30%
• Increases line throughput by 30-40%
• Compatible with any hammer mill already in your yard
BLUE SHARK | Hammer mill
• Shreds pre-shredded scrap into homogeneous ferrous material in the size required by foundries
• Compact and easy to install
• Advanced PLC-controlled feeding system
• Fully integrated steel frame — zero vibrations
• Fast maintenance, minimum downtime
• A single operator runs the entire line
BLUE SORTER | Mixed metal separation
• Separates ferrous, aluminium, copper and residues with precision
• Ferrous output meets the quality standards required by steelworks and foundries
• Aluminium and copper come out clean, ready for direct sale with no further processing
• Maximises revenue per processed tonne across every fraction
• Fully compatible with hammer mills from other manufacturers
THE COMPLETE LINE — OR WHATEVER YOU NEED
• From scrap input to foundry-ready ferrous: a process covered in three stages
• Integrated system designed, built and tested in Brescia before delivery
• What you see in the video is what arrives at your yard
To find out which configuration suits your material flow: [email protected] — +39 030 6461800 — zatoshredder.com Response within 24 hours.
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Chapters:
00:00 Mixed metal recycling plants
00:27 Twin-shaft shredder
00:51 Hammer mill
01:38 Mixed metal separation
02:37 Output without further processing
03:13 Complete plant for mixed metals