How to start producing premium Meat Sticks without capital
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Overview of the RK-50U]
The HydroShpriz RK50U is a modern, high-performance machine designed specifically for the production of meat products. It is equipped with a reinforced piston filler, offering superior power and precision. This model includes remote control, allowing operators to manage the machine with ease and efficiency.
The RK50U has an attachment rack with a multi-line, multi-flow nozzle system, which applies minced meat without using alginate casings. This equipment is capable of producing anywhere between 800 to 2300 kilograms of meat products per day, depending on the number of operators involved. This high-output capability makes the RK50U an ideal solution for large-scale producers who need both volume and quality.
[Segment 2: Key Features and Specifications]
The RK50U isn’t just about high volume—it’s about versatility and precision. One of its standout features is its ability to produce cylindrical meat and fish snacks without casings, with diameters ranging from 8mm to 18mm. And the machine can handle up to 24 streams simultaneously! By simply changing nozzles, it can also produce minced meat strips, ranging from 15mm to 180mm in width and as thin as 2mm. These strips can be cut into smaller meat straws using a Bizzerba tenderizer for added flexibility in your product line.
Not only can the RK50U produce salami sticks, but by swapping nozzles, it can also fill sausages into traditional casings. The design allows the machine to connect seamlessly with any automatic clipper for synchronized operation via a 24V signal.
[Segment 3: Operating Guidelines]
To achieve optimal results with the RK50U, it’s important to follow specific operating guidelines. The filling mass should be dense and homogenous, with no tendons present. For best performance, the filling temperature should be kept around 0°C, with a minimum of -2°C. Before loading the mass into the hopper, the filling should be thoroughly mixed, either in a reverse-mode cutter or a meat mixer, for about two minutes.
The machine itself requires a 400V, 1.5kW power supply. To conserve energy, the injector automatically shuts off when the machine is in standby mode. Once a shift is completed, we recommend connecting the system to compressed air for thorough cleaning of the nozzles—quick-connect attachments for air guns are included with the system for this purpose.
[Segment 4: Equipment Included in the Set]
The HydroShpriz RK50U comes with everything you need for efficient operation. The set includes:
A high-powered sausage piston filler, which is 2.5 times more powerful than standard models and specifically designed for dense masses.
A stainless-steel lid, made from AISI304 with a thickness of up to 40mm.
A reinforced piston with a thickness of 30mm, which can generate up to 94 kN of force within the hopper.
A remote control, providing operator mobility.
A hanging rack designed for trays, making it easy to load and unload products.
A 24-jet nozzle with a diameter of 10mm for salami sticks.
A 12-strip nozzle, with strips 25mm wide.
Three sausage-filling tubes with eccentric elbows for flexible production.
[Segment 5: Production Process]
Using the RK50U is straightforward. The operator simply places the tray, presses the button on the remote control, and the system fills the tray with meat. Once the tray is filled, the operator releases the button, pulls out the tray, and loads it onto the trolley. Once the trolley is full, it is moved into the drying chamber for a drying process that takes about 12 hours.
For maximum efficiency, the trolley is designed with 30 rows, each of which can hold two trays. Despite this high capacity, the trolley maintains standard external dimensions, making it compatible with most “Z” or “H” type smokehouse trolleys.
[Segment 6: Automation and Efficiency]
As half of the trolley fills up, it automatically rotates to present the empty side for continued filling. The operator’s main responsibility is to ensure the hopper is continuously filled with meat and to replace full trolleys with empty ones. The system can handle up to 6,000 kilograms of processed and cut products per day, depending on the type of meat and the nozzle diameter chosen.
We understand the importance of reliable equipment, which is why we offer a 12-month warranty with full servicing available in all countries where we have warehouses. Our team is dedicated to ensuring your equipment operates at peak performance, and we provide comprehensive support from installation to routine maintenance.
[Segment 8: Customizing Your Production Line]
To help us optimize the nozzles for your specific production needs, we encourage you to send us photos of the products you wish to produce, along with images of your drying trays and drying chambers. This allows us to tailor the system to meet your exact requirements and ensure smooth integration into your production line.