I Built a 6000W DIY BGA Rework Station… But the Controller is Letting Me Down
I built a massive 6000W DIY BGA rework station using 11× 600W fuser lamps, a 450W ACHI IR head, PC410 + REX-C100 controllers, and PSOFT software.
In this video I show the full build process, wiring, and first real test — including successfully de-soldering a large BGA chip using only the bottom heaters.
⚠️ SAFETY DISCLAIMER
This project runs on 240V and uses extremely high power (over 6000W bottom heat). It involves mains voltage, high temperatures, and significant electrical risk. This is an advanced project only — not suitable for beginners. Improper construction can cause fire, electric shock, or serious injury. I am not an electrician. Everything shown is for educational/entertainment purposes. Always follow local electrical codes and prioritize safety. Do not attempt this if you lack experience with high-voltage wiring.
The Honest Truth:
The bottom heater array performs very well and easily de-soldered a big BGA chip. However, the knockoff PC410 controller is a major disappointment — it doesn't allow proper PID control or reliable temperature profiling for full rework. In my opinion, this part of the build is currently a fail.
I'm now deciding between sourcing an original Altec PC410 or completely redesigning the control system.